IIoT Solutions Delivering Significant Benefits
Average ROI from Miniotec’s Most Recent
IIoT Digital Transformation Projects
Case Studies - Rotating Equipment Condition Monitoring
Coal Mining Company
Client was experiencing persistent failures in their in-plant generator. Estimated loss due to downtime with each failure: $160,000 per day.
Miniotec's IoT sensors were installed. We detected a brush failure within the generator 13 days after installation.
Thermal Power Plant
The client was experiencing unplanned downtime on at least three (3) occasions in the past year. Estimated $250,000+ loss in revenue each day of downtime.
IoT sensors were installed within the operating power generation facility. Our technology detected a start of vane pump failure within six (6) weeks of installation.
Failures on complex baggage handling equipment have a major impact on flight schedules and passenger satisfaction.
IoT sensors were installed within their facility detecting the fault in the motor bearing within one (1) week. A basic $65 bearing was replaced during a regular maintenance shutdown instead of having a $5,000 gearbox fail during peak usage.
Client was experiencing persistent failures in two (2) of their plant motors. Estimated loss due to downtime with each failure: $150,000 per day
Our IoT sensors were installed within their facility and detected a bearing outer race failure within six (6) weeks of installation.
Case Studies - Fluid Condition Monitoring Sensor
Planetary bearing faults, make up a majority of wind turbine generator failures. They are difficult to detect during their early stages and are typically managed through end of life using vibration systems alone.
Traditional borescope methods could not locate any fault. We deployed our wear debris sensor to assess and monitor fault severity. We observed abnormal wear levels shortly after deployment. Total savings: >$250k
Coal Mining Operations
A high percentage of coolant leaks are not detected early enough using periodic oil samples, causing secondary damage or catastrophic failure of the engine.